How to Maintain and Clean Hydraulic pipes and fittings？

 

The hydrostatic drive system in engineering or industrial field is a closed system consisting of main hydraulic components such as hydraulic pump, hydraulic motor or cylinder, various hydraulic ball valves and main auxiliary parts such as oil tank, filter, accumulator, cooler connected by hydraulic pipeline system.

 

The hydraulic transmission system is to realize the plastic molding equipment to supply energy according to the various actions required by the process, and to meet the pressure, speed, temperature and other requirements of the various parts of the plastic molding equipment. It is mainly composed of various hydraulic components and hydraulic help components, among which the oil pump and the motor are the power sources of the injection molding machine. Various valves control the oil pressure and flow rate to meet the requirements of the injection molding process.

 

Hydraulic piping systems are usually made of hydraulic hose assemblies, hard (steel) pipe assemblies, and various jacketed pipe joints. Commonly used clamp-sleeve pipe joints include end through joints, 45o/90o end right angle joints, various transition joints, adjustable directional joints expanded on this basis, various variable diameter joints or flanged pipe joints, etc. These pipes and fittings solve the problem of connection between components or accessories interface and pipes, pipes and pipes.

 

 

When hydraulic oil flows in pipe joints and their hose pipe connector, the pressure loss along the course of fluid movement will be increased due to the different selection methods of pipe joints with equal or variable diameters. Hydraulic oil will oxidize and deteriorate in use, resulting in sludge, paint film, dust and abrasive debris when used. The performance and service life of hydraulic equipment will be affected, and turbidity will occur in severe cases. Therefore, attention should be paid to maintenance and regular cleaning of hydraulic pipelines.

 

The principle of pipeline cleaning is that the host launches cleaning consumables into the pipeline - pipeline cleaning balls (high density sponge projectiles). The consumable move at high speed along the hydraulic rubber hose with the inner wall of the tube strongly enough to achieve a new physical cleaning process, which replaces many cleaning links such as pulling strips, high-pressure water washing, chemicals, air flushing, natural air drying and so on used in traditional hydraulic pipeline cleaning.

 

This cleaning has the characteristics of high efficiency, simple and safe operation, economization and environmental protection, and intuitive cleaning effect. It can completely remove soft and hard scaling contaminants such as floating dust, dust, welding slag, iron chips, mud, dirt, oil dirt and oil sludge in the pre-installed pipeline.

 

JAZZY was founded in 2005 as a company specialized in the designing and manufacturing of superior high-quality Hydraulic Transmission System and Pneumatic Transmission System. Our products are widely used in power construction, metallurgical construction, petrochemical construction, marine engineering, aerospace, military engineering and other fields. We are looking for business partners and sincerely look forward to your participation.